Page 24 - PEN eBook May 2022
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DESIGN                                                                                                                                                                                                         Design


                                                                                                                                   COIL CONFIGURATIONS

                                                                                                                                   A  3D  view  of  two  different  two-
                                                                                                                                   coil  configurations  is  shown  in

                                                                                                                                   Figure 1. The conventional WPT coil
                                                                                                                                   configuration,  consisting  of  two
                                                                                                                                   identical flat-spiral coils well aligned
                                                                                                                                   and  separated  by  approximately
                                                                                                                                   zero distance, is shown in Figure 1a.
                                                                                                                                   The presented interleaved helical
                                                                                                                                   WPT (IH-WPT) configuration, shown
                                                                                                                                   in  Figure  1b,  consists  of  a  coil  pair
                                                                                                                                   with  coaxial  helical  coils,  with  one

                                                                                                                                   coil inserted inside the other, which
            Maximizing the                                                                                                         has a slightly larger diameter.  The

                                                                                                                                   two coils can be aligned easily and
            Efficiency of WPT                                                                                                      maintain alignment even under           Figure 1: Different types of WPT two-coil configurations
                                                                                                                                   vibration and shock, due to the small

            Air-Core Two-Coil                                                                                                      air  gap  between  them.  Finally,  the
                                                                                                                                   configuration  obtained  inserting  a

                                                                                                                                   flat-spiral coil inside another helical
            System Configurations                                                                                                  coil is shown in Figure 1c.



                                                                                                                                   To provide a better comparison
            By Stefano Lovati, technical writer for EEWeb                                                                          and    evaluation,  all   of   these

                                                                                                                                   configurations have been evaluated
            Wireless  power  transfer  (WPT)  systems  are  becoming  more  and  more  popular, with  significant                  with frequency below 1 MHz (30 kHz
            applications in the consumer electronics, medical device, and electric-vehicle charging sectors.                       to  1  MHz)  and  for  short-distance
            Among the  different  aspects  involved  in the  design  of WPT  systems,  one  of the  most  relevant                 values, using coils made with almost

            regards the coil-coupling configuration, or architecture. For high-frequency resonant WPT systems,                     equal self-inductance and diameter
            the two-coil and four-coil configurations (without ferrites) are commonly used. However, in the case                   values. To obtain the S-parameters,
            of medium-frequency WPT systems, ferrites are used to improve the wireless-power–transmission                          an  experimental  setup  based  on  a
            efficiency in near-field wireless charging applications, with a consequent increase in the weight                      vector  network  analyzer  (VNA)  was
            and cost of the solution. Finally, short-range closely coupled WPT systems are normally free of                        used (Figure 2).
            ferrites, thus achieving a reduced cost and weight at the expense of a reasonably lower efficiency.
            Coil design plays a fundamental role in WPT systems, as it affects several aspects, including system                   MODELING OF THE                         Figure 2: The VNA-based experimental setup

            behavior, efficiency, misalignment tolerance, and bandwidth of operation frequencies.                                  TWO-COIL WPS
                                                                                                                                   SYSTEM

            This article analyzes and evaluates different WPT coil configurations for short-range and closely                      Because the two-coil WPT configurations are normally designed and analyzed as a single-input
            coupled  WPT  systems,  focusing  on  the  wireless-power–transmission  efficiency  and  lightweight                   single-output system, their model can be reduced to a two-port network model. The lumped circuit
            design to reduce the overall mass of the WPT system. Read the original article here.                                   model is shown in Figure 3a, where V  and Z  are the voltage source and impedance, respectively,
                                                                                                                                                                        S      S



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