Page 44 - PEN eBook May 2023
P. 44

SEMICONDUCTORS                                                                                                                                                                                                         DESIGN

           The Cu clip also lowers package inductance, which   The main features of this latest innovative package
          is 3× lower than traditional wire-bonded packages,   can be summarized as follows:
          allowing for higher switching efficiency and less
          electromagnetic interference (EMI). In today’s power   ▶  Small form factor (12 × 12 mm) and low
          supply designs, which aim for higher frequencies to    package height (2.5 mm) compared with
          provide greater power density and faster dynamic       traditional through-hole packaging like TO-247
          response, boosting switching efficiency is becoming
          increasingly crucial.                                ▶  Wire-bond–free for low inductances and
                                                                 ultra-low package resistance; Cu clip offers
          CCPAK ADDS SUPPORT FOR WBG                             3× lower inductances than industry-standard
          SEMICONDUCTORS                                         packages for lower switching losses and EMI
           The natural evolution of LFPAK technology is CCPAK,
          developed to boost the power handling, electrical    ▶  Flexible gull-wing leads that offer higher
          efficiency and reliability capabilities offered by the   board-level reliability and easy optical
          incoming generation of wide-bandgap (WBG) devices.     inspection that gives compatibility with SMD
                                                                 soldering and automatic optical inspection

                                                               ▶  Excellent thermal performance with thermal
                                                                 resistance of typically less than 0.5 K/W,
                                                                 providing optimal cooling and operating with a
                                                                 maximum temperature of 175°C

                                                               ▶  Two cooling options available: bottom-side
                                                                 cooling (CCPAK1212) and top-side cooling                        A Deep Dive into ST’s
                                                                 (CCPAK1212i)


                                                               CCPAK1212 is an ideal package for Nexperia’s                      Third-Gen
                                                              GaN-based power transistors. GaN and Cu clip
                                                              are a great match, as WBG technology can provide
                                                              outstanding efficiency in fast-switching circuits,                 Automotive-Grade SiC
                                                              meeting even the most demanding requirements
                                                              coming from the automotive industry.

                                                               Nexperia shipped over 1.7 billion pieces in 2021 and              MOSFETs
          Figure 2: A CCPAK1212 GaN FET power device (Source:   another 1.9 billion pieces in 2022 (LFPAK devices,
          Nexperia)                                           including MOSFETs and bipolar power transistors                    By Deyan Chen and Stephen Russell, subject matter experts at TechInsights
                                                              in the LFPAK56 and its later versions, which ranged
           The Cu-clip technology from Nexperia has           in size from the smaller 3 × 3-mm LFPAK33 to the
          revolutionized the power packaging industry and has   larger 8 × 8-mm LFPAK88). With the addition of the                Toward the end of 2022, STMicroelectronics         SCT040H65G3AG 650-V SiC MOSFET
          set the standard for performance and efficiency ever   new CCPAK1212 to the Cu-clip product portfolio,                 introduced its third generation of “STpower” silicon   TechInsights has completed multiple process
          since. With the introduction of Cu clip in 2002, over   Nexperia believes this technology will continue                carbide MOSFETs, advanced power devices for         analysis reports for SCT040H65G3AG die in the Power
          90% of Nexperia’s product line now utilizes the LFPAK   to play a significant role in cutting-edge power               electric-vehicle and fast-charging EV infrastructure   Semiconductor subscription, including a floorplan
          loss-free package. This technology is prominent in   semiconductors for many years, whether employing                  applications in which power density, energy efficiency   report (PFR-2207-803) that offers identification of
          the new CCPAK1212, shown in Figure 2, which houses   GaN or SiC or MOSFET devices.                                     and reliability are critical. Devices with nominal voltage   the key functional blocks in the analyzed die, process
          Nexperia’s most recent GaN FETs.                                                                                       ratings from 650 V up to 1,200 V are currently available   identification and manufacturing cost. Also completed
                                                                                                                                 and will garner significant attention in the market   is a Power Essentials (PEF) report (PEF-2207-802)
                                                                                                                                 due to ST’s previous design wins with automotive    presenting in-depth process, structural, material
                                                                                                                                 manufacturers like Tesla.                           analyses and examinations of the dopant distribution
                                                                                                                                                                                     of all active layers.
                                                                                                                                  SCT040H65G3AG, one of the first available products
                                                                                                                                 in STMicroelectronics’ third generation of STpower SiC   Like the second-generation SCTH90N65G2V-7 SiC
          Reference                                                                                                              MOSFETs, is a 650-V (drain-source), 30-A, 40-mΩ     MOSFETs, the SCT040H65G3AG die features a vertical
                                                                                                                                 on-resistance enhancement-mode N-channel SiC        planar-gate SiC MOSFET encapsulated in a seven-lead
                                                                                                                                 power MOSFET. The SCT040H65G3AG die, a detailed     H2PAK package with 10.23 × 10.13 × 4.45-mm dimensions
               ▶ 1Yandoc, D. (Dec. 16, 2022). “How Copper Clip Makes Perfect Packages for the Future of Power.” Blog post.       process flow and comparisons with Generation 2 and   and an additional “driver source” pin, as shown in
                                                                                                                                 other vendors’ SiC MOSFETs will be discussed.       Figure 1. The SCT040H65G3AG package comprises a

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