Page 11 - PEN eBook May 2023
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COVER STORY – DESIGN                                                                          COVER STORY – DESIGN

 by up to 64%. Additionally, the maximum temperature   The advances in overall device performance are
 at the hotspot of the converter on the primary side   remarkable, resulting from significant improvements at   May 9–11, 2023: Visit us at PCIM Europe in Nuremberg
 decreases by 7.5°C.  a device technology level. These improvements led to
          the creation of a unique device structure, the first to   You’re invited to join Infineon’s presentation of the latest
 EFFICIENCY MEASUREMENTS UNDER   employ a 3D charge compensation in conjunction with   trends in silicon power semiconductors and wide-bandgap
 SOFT-SWITCHING CONDITIONS:   a metal gate in a trench power MOSFET. As a result,   technologies at our demo stations, specifically tailored to your
 TESTING A 1-KW IBC FOR DATA   this technology reduces on-resistance, dramatically   application of interest. Discover how our solutions address
 CENTERS  lowers gate- and gate-drain charges and improves the   today’s challenges in green and digital
 This 1-kW, 4:1, fixed-frequency LLC IBC operates as a   switching homogeneity across the device area. These   transformation through our new product
 DCX from an input that may vary from 42 V to 60 V.   achievements translate into a significant enhancement   demos, live TechTalks on stage or
 Figure 6: Schematic of the 1-kW IBC board with an FB LLC on   The soft-switching techniques employed in the   in system efficiency in various applications across   personal conversations with our experts.
 the primary side  LLC resonant topology allow a significant efficiency   different load conditions.  Meet us at Messe Nürnberg event
 improvement in telecom and server power supplies. 6–8          grounds (Hall 7, Booth 412).
 The primary side uses Infineon’s latest trench MOSFET      The efficiency measurements carried out on several
 technology, OptiMOS™ 6, employing 100-V devices   In Figure 6, two OptiMOS™ 6 80-V power MOSFETs   SMPS applications under both hard- and soft-switching
 (ISC030N10NM6) with R DS(on),max  = 3.0 mΩ. These devices   housed in a SuperSO8 package are paralleled on the   conditions confirm the remarkable findings at the
 come in a SuperSO8 package (PQFN 5 × 6 mm ) and   primary-side FB. An FB configuration is formed using   semiconductor device level. Depending on the topology
 2
 replace the BSC050N10NS5 from the predecessor   four OptiMOS™ 5 25-V IQE006NE2LM5 source-down   and load condition, it is possible to raise efficiency   To learn more about the latest power MOSFET
 OptiMOS™ 5 technology, which had a higher R DS(on),max    devices (PQFN 3.3 × 3.3 mm ) in parallel as SRs. The   by up to 1%, further highlighting the superiority of   technology family and its potential to revolutionize the
 2
 of 5.0 mΩ (also coming in a SuperSO8 package). On   turns ratio of the transformer is 4:1. The resonant   this new technology. Additionally, the much-improved   telecom power arena and other application fields, we
 the secondary side, the system uses 80-V MOSFETs   frequency of the LLC converter is 310 kHz. The   device performance reduces the number of devices   encourage you to visit our webpage.
 as SRs. It utilizes either four paralleled OptiMOS™ 5   switching frequency is fixed to match the resonance   required by up to 50% without any adverse effect on
 BSC040N08NS5 devices with R DS(on),max  = 4 mΩ and a   frequency of the tank. Zero-voltage switching for   the device temperature, demonstrating its potential to
 SuperSO8 package from the predecessor technology, or   the primary switches and zero-voltage/zero-current   significantly lower costs and improve overall system
 four paralleled OptiMOS™ 6 ISZ053N08NM6 devices with   switching for the SR switches are thus achieved by   reliability.
 i
 the industry’s lowest R DS(on),max  of 5.3 mΩ and a smaller   design.
 PQFN 3.3 × 3.3-mm  package.
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 The significantly improved device parameters of
 The results obtained from the comparison of   the new OptiMOS™ 6 80 V not only improve the
 measured efficiencies, presented in Figure 5, highlight   overall efficiency of the converter but also allow the
 the advantages of adopting OptiMOS™ 6 technology.   two paralleled SuperSO8 OptiMOS™ 5 80-V power
 Compared with the previous generation, the solution   MOSFETs BSC030N08NS5 with R DS(on),max  = 3 mΩ on
 employing OptiMOS™ 6 technology demonstrates   the primary side to be replaced by just one OptiMOS™
 impressive efficiency improvements in excess of 0.4%   6 ISC014N08NM6 device,  with the industry’s lowest
 i
 from 20% load up to full load. Using a smaller package   R DS(on)  of 1.45 mΩ. Figure 7 compares the efficiency for
 footprint reduces the PCB area allocated for SR devices   this case, revealing an improvement over the full load   References
 range, with up to 0.8% better values using the latest
 device technology. Additionally, the single device of the
 new generation remains even cooler than if two devices     ▶ 1Williams et al. (2017). “The Trench Power MOSFET: Part I - History, Technology, and Prospects.” IEEE
 from the previous generation are used.  Transactions on Electron Devices, Vol. 64, No. 3, pp. 674–691.
               ▶ 2Ejury, J., Hirler, F., & Larik, J. (2001). “New P-Channel MOSFET Achieves Conventional N-Channel MOSFET
 CONCLUSION  Performance.” PCIM.

 This article discusses Infineon’s latest OptiMOS™ 6     ▶ 3Schlögl et al. (2005). “A new robust power MOSFET family in the voltage range 80 V – 150 V with superior
 trench MOSFET technology, featuring the new 80-V and   low RDSon, excellent switching properties and improved body diode.” EPE.
 100-V power MOSFET devices.
 The new OptiMOS™ 6 devices surpass their     ▶ 4Siemieniec et al. (2022). “A new power MOSFET technology achieves a further milestone in efficiency.”
 predecessors in all critical parameters, offering   EPE.
 a combination of low on-state resistance and     ▶ 5Li, S. (2020). “Intermediate Bus Converters for High-Efficiency Power Conversion: A Review.” IEEE Texas
 superior switching performance. With a focus on   Power and Energy Conference (TPEC).
 high-switching–frequency applications like telecom
 SMPS and solar energy systems, this technology     ▶ 6Liu, R., & Lee, C.Q. (1988). “Analysis and design of LLC-type series resonant converter.” IEE Electron

 Figure 7: Efficiency in the 1-kW LLC IBC comparing the new   holds immense potential for bringing significant   Device Letters, Vol. 24, No. 24, pp. 1517–1519.
 and predecessor technology  improvements to various other application fields.    ▶ 7Yang et al. (2002). “LLC resonant converter for front end DC/DC conversion.” APEC.
               ▶ 8Jung, J., & Kwon, J. (2007). “Theoretical Analysis and Optimal Design of LLC Resonant Converter.” EPE.

 i This product will launch soon. For engineering samples, click here to place a request.

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