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           Silicon Carbide Modules Unlock Higher Power Density in Motor Drives


                                                                                   ers can create noise on sensitive low-voltage
                                                                                   signals, such as those from current sen-
                                                                                   sors. The current sensor’s proximity to the
                                                                                   switching nodes makes them even more sus-
                                                                                   ceptible. This is true as well for the cabling
                                                                                   between the sensor and the controller, which
                                                                                   can pick up the noise as it is routed around
                                                                                   the system.
                                                                                     The sensor chosen by Wolfspeed requires
                                                                                   only a laminated U-shaped magnetic shield to
                                                                                   protect against external fields and homog-
                                                                                   enize the field. A ground layer in the PCB
                                                                                   blocks capacitive coupling from the busbar to
                                                                                   the sensor. The use of differential signaling
                                                                                   significantly reduces the impact of radiated
                                                                                   noise from the switching. Additionally, using
                                                                                   shielded, twisted-pair Cat 6 cabling between
           Figure 7: The output busbar arrangement offers flexibility to enable applications    the sensor boards and the controller ensures
           requiring higher-current outputs from a single inverter.                that any noise is common-mode on both
                                                                                   signals of the differential pair.

           a compact PCB that can then be attached   the need for a large ferromagnetic core    TESTING PERFORMANCE
           directly to an output busbar. The flexibility of   (Figure 6). This assembly occupies    A clamped, inductive-load, double-pulse test
           the PCB mount allows simplification of the   91.6 mL against the 800-mL volume of   was conducted under aggressive switching
           output busing. Moreover, the MLX91208 uses   another popular sensor assembly used in the   conditions using a low gate resistance to
           an integrated magneto-concentrator (IMC)   automotive industry.         validate the entire power loop. The
           deposited on the CMOS die, which eliminates   The high dV/dt rates typical in SiC invert-  constant-current–load waveforms showed a





























           Figure 8: Inverter power losses (left) and efficiency (right) at 800 V, 10 kHz, 25°C coolant



                                                                                                Table 1:
                                                                                                The CRD00DA12E-XM3
                                                                                                achieves a power density
                                                                                                of 72.5 kW/L, which
                                                                                                is 3.6× higher than
                                                                                                that possible with an
                                                                                                equivalent-rated IGBT
                                                                                                design.







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