Page 8 - PEN eBook July 2022
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Cover Story - Design                                                                                                                                                                             Cover Story - Design



                                                                                     converters  have  a  bulk

                                            L1           DC-DC converter             capacitor in parallel with
                                                                                     the input impedance on

                                                          +   Cbulk                  the input side, so it is
                                                              220 μF, 35 V           common to take the ESR
                                                                                     as the input impedance.
                   RL                                         ESR                    The ESR value is usually
                               VA        C1     VE
                50 Ω                                          100 mΩ                 in the range of 0.1 Ω to
                                                                                     1 Ω.

                                                              Vnoise
                                                                                     For  example,  if  we
                                                                                     use  the  WCAP-AS5H

            Figure 1: Input filter for a DC/DC converter, here a CL topology         865230557007       from
                                                                                     Würth Elektronik as the
                                                                                     bulk capacitor, then the
            ESR  value  is  100  mΩ.  If  we  now  want  to  achieve  a  filter  characteristic  with  an  attenuation  of
            35 dB at 350 kHz, the tool recommends a CL circuit (Figure 2) and determines the values of the                         Figure 3: Selection of filter components and frequency response of attenuation, input impedance, and output impedance
            components to be C1 = 47.0 µF and L1 = 240 nH. Figure 3 also shows the frequency response of
            attenuation, input impedance, and output impedance.                                                                    ripple component of 50 mV at 1 MHz, which needs to be reduced to 15 mV. The required attenuation

                                                                                                                                   (a) in decibels is obtained according to Equation 3.






                                                                                                                                   With the input parameters “Attenuation 11 dB” and “at Frequency 1 MHz” and the choice of the
                                                                                                                                   output filter as LC combination with the input parameters “Load Impedance = 50 Ω/Noise Source
                                                                                                                                   Impedance = 0.1 Ω,” the tool now recommends an LC topology with L1 = 55 nH and C1 = 4.7 µF.
                                                                                                                                   With regard to the topology, it should be noted that the noise source is always on the right side
                                                                                                                                   of the specified filter and the load on the left (Figure 1); i.e., the filter must be integrated in the

                                                                                                                                   corresponding circuit in such a way that the inductance is located directly at the DC/DC converter
                                                                                                                                   and the capacitor in parallel to the load.









            Figure 2: Start page of the REDEXPERT EMI Filter Designer for entering filter parameters, followed by a suggestion for a
            suitable filter topology
                                                                                                                                   Reference

            OUTPUT FILTER FOR DC/DC CONVERTERS

            Due to the high switching frequencies commonly used in DC/DC converters today, an output filter                                ▶ REDEXPERT EMI Filter Designer
            is required to reduce high-frequency noise and ripple. For example, the output voltage might have a




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