Page 8 - PEN Ebook March 2021
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Cover Story - Design                                                                                                                                                                                   Cover Story - Design


          in one transmitter to enable more comfortable        load requirements (e.g. battery). The receiver                    phones with wireless charging capabilities. To       be able to detect much smaller objects at higher

          positioning of the receiver devices. A MOSFET        usually also contains a wireless power control-                   ensure safe wireless power operations as well as     power levels.
          and driver architecture is then used to switch on    ler for communication and system management.                      interoperability between transmitters and receiv-
          the coil with the best coupling to the receiver to   Infineon offers a full range of semiconductors for                ers across OEMs, a standards body supported by       Thermals
          optimize system efficiency.                          wireless power systems, from MOSFETs and driv-                    major consumer electronics and semiconductor         In order for the system to operate safely, certain
                                                               ers, over MCUs and HW authentication, to BT/BLE                   corporations is defining the standard for induc-     temperature limitations need to be met on the
          The transmitter's magnetic field induces an AC       and USB-PD controllers. For more information                      tive wireless charging: the Wireless Power Con-      transmitter and the receiver side. In the WPC Qi
          voltage waveform on the receiver side, which is      browse the application brochure.                                  sortium (WPC). Infineon and Spark Connected are      standard, certain temperature thresholds have to
          rectified into DC voltage using a diode or bridge                                                                      both parts of the WPC and actively contribute to     be met during operation. At lower power levels,
          rectifier. A regulation stage on the receiver side   The Qi standard, which is the dominating stand-                   the next-generation wireless power technologies,     a slightly lower efficiency is not so critical be-

          conditions the voltage such that it meets the        ard for wireless charging, is applied in smart-                   especially in the higher power area.                 cause the losses do not heat up the surroundings
                                                                                                                                                                                      significantly. However, at higher power levels,
                                                                                                                                                                                      previously small losses will result in large heat
                                                                                                                                 CHALLENGES IN HIGHER POWER                           dissipation and a stop of operation. Thus, higher
                                                                                                                                 WIRELESS CHARGING                                    power wireless charging requires much higher

                                                                                                                                 In higher power designs, several design challeng-    efficiency figures.
                                                                                                                                 es are amplified compared to lower power wire-

                                                                                                                                 less charging due to the higher power levels.
                                                                                                                                                                                      THE MINOTAUR – A
                                                                                                                                 Communication                                        GROUNDBREAKING 45 W

                                                                                                                                 In the WPC Qi standard, the communication be-        TRANSMITTER AND RECEIVER
                                                                                                                                 tween the transmitter and the receiver is enabled    SOLUTION
                                                                                                                                 via in-band communication. However, when mov-        Spark Connected and Infineon solve these chal-
                                                                                                                                 ing into higher power levels, harmonic distortions   lenges in their 45 W wireless charging solution
                                                                                                                                 of the AC signal can lead to package loss and an     called "The Minotaur". By carefully selecting the
                                                                                                                                 increasingly difficult communication between the     components and architecting the solution, the

                                                                                                                                 transmitter and the receiver. This needs to be       Minotaur can wirelessly transmit up to 45 W of
                                                                                                                                 addressed to enable a reliable high-power wire-      power with high efficiency. It is fully interoper-
                                                                                                                                 less charging operation.                             able with the current WPC Qi standard, meeting
                                                                                                                                                                                      communication, thermal, and FOD requirements.
                                                                                                                                 FOD                                                  Thus, a Minotaur receiver can be charged on a
                                                                                                                                 FOD is a crucial feature to enable safe wireless     WPC Qi transmitter, and a WPC Qi receiver can
                                                                                                                                 power operation. The WPC Qi standard defines         charge on the Minotaur transmitter.

                                                                                                                                 certain power thresholds that have to be sur-
                                                                                                                                 passed for foreign object detection to be acti-      Out-of-band communication via
                                                                                                                                 vated accurately, not to have the wireless power     Bluetooth
                                                                                                                                 transfer being stopped unnecessarily. However, in    Communication in the WPC Qi standard works via
                                                                                                                                 higher power levels, the same small foreign ob-      in-band communication at a frequency of 80-
                                                                                                                                 ject, which might not have heated up significantly   200 kHz. Communication from the transmitter to
                                                                                                                                 at low power (e.g. 5 W), will heat up much more      the receiver side is achieved by frequency shift
                                                                                                                                 (at, e.g. 45 W) and hence pose a safety hazard.      keying (FSK) through the wireless power con-

          Figure 2: General block diagram for a wireless charging transmitter and receiver system.                               Thus, FOD needs to be much more accurate and         troller, slightly adapting the MOSFETs' switching

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