Page 11 - PEN Ebook March 2021
P. 11

Cover Story - Design                                                                    Cover Story - Design


          formance of the standard Qi FOD method: actual       This is possible due to a highly optimized power

          voltage and current are used in the calculation      system architecture. The inverter on the trans-
          and not the inverter DC power. The solution is       mitter side is driven by the wireless charging
          more accurate and can detect smaller foreign         driver WCDSC006 and powered by Infineon's
          objects. It prevents over- (No foreign object de-    high-performance OptiMOS™ MOSFET technolo-
          tected) or underestimating losses (FOD fail with     gy with low R DS(on) . A broad MOSFET portfolio is
          no object present). The transmitter employs AI       available to meet a wide range of system require-
          and machine learning to determine if the charg-      ments. On the receiver side, an active bridge rec-
          ing environment is safe when metallic objects are    tifier is used to optimize efficiency. The Minotaur
          present. All of this runs on a microcontroller from   solution reaches peak efficiency levels of ~95

          the XMC™-SC Power Controller family, Infine-         percent DC-DC efficiency at 45 W wireless power
          on's microcontroller family dedicated for wireless   transfer. It also maintains excellent efficiency
          charging.                                            across the entire power range up to 45 W.


          Highest system efficiency of up to 95                INFINEON, TOGETHER WITH
          percent                                              ITS PREMIUM PARTNER SPARK
 Figure 3: Temperature measurements on the transmitter and the receiver side after 45 minutes of wireless power operation at   CONNECTED OFFERS A BROAD
 45 W (Source: Spark Connected).  In order to manage thermal limitations to guaran-
          tee safe system operation, highest system effi-      RANGE OF SOLUTIONS FOR
 frequency and thus changing the AC waveform.   and receiver. Bluetooth ICs, such as the Infineon   ciency is required at higher power levels. During   WIRELESS CHARGING
 From the receiver to the transmitter-side ampli-  CYW20719, are available in different packages   operation, the Minotaur solution fully meets the
 tude shift keying (ASK) is used by switching a re-  and provide low-power and robust Bluetooth   WPC Qi thermal limitations and complies with   Spark Connected and Infineon already today offer
 sistor to change the receiver side circuit's imped-  communication facilitated by the easy-to-inte-  the WPC Qi standards.  a broad range of reference solutions (see Fig-
 ance. By sensing the coil voltage and current on   grate software environment ModusToolbox .
 ®
 the transmitter side, the load change on the re-
 ceiver side can be monitored and translated into   Robust and reliable FOD
 a communication signal. This operation principle   Standard foreign object detection (FOD) methods

 becomes increasingly difficult at higher power   rely on the large primary coil winding for detect-
 levels as a) the load change is becoming more   ing foreign objects, which reduces sensitivity and
 difficult to sense due to being smaller compared   signal to noise ratio. Smaller objects are diffi-
 to the overall power transmitted and b) harmonic   cult to detect due to their small impact on the
 distortions compromise the signal.  much larger primary coil's magnetic field. Existing
 transmitter solutions measure the parameters
 The Minotaur solution of Spark Connected and   needed for the power loss calculation (voltage

 Infineon uses in-band communication complying   and current) at the DC supply of the inverter. This
 with the WPC Qi communication protocol which   distorts the measurement when compared with
 is applied in low-power wireless charging scenar-  the actual values at the coil, causing an inaccu-
 ios. In addition, the Minotaur solution is capa-  rate transmitter loss calculation.
 ble of switching to out-of-band communication
 via Bluetooth in higher-power operating modes   The Minotaur solution is Qi-certified and ful-
 to guarantee a stable communication channel.   ly meets Qi FOD functionality and performance
 The high-bandwidth data throughput also en-  requirements. The solution employs accurate
          Figure 4: High peak efficiency (95 % tested and measured) of the 45 W laptop transmitter and receiver solution, a distance of 6
 ables fast authentication between transmitter   measurement techniques that improve the per-  mm between transmitter and receiver (Source: Spark Connected).


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