Page 12 - Power Electronics News - December 2020
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Smart Energy                                                                                                                                                                                                  Smart Energy


          One example is when Chris Henze was working          first in a long series of experiments aimed at opti-

          on his Ph. D at the University of Minnesota under    mizing digital control in power supplies, expanding
          the direction of Ned Mohan. Chris published some     the scope of opportunities for the DSP.
          interesting parts of his work at PESC in Toulouse in
          1985. In this work Chris was using a microprocessor   During the following years semiconductor man-
          and was switching at a reasonable frequency for a    ufacturers introduced many power controllers
          non-isolated dc-dc converter of that era.            with built in digital functionality with different
                                                               architectures. Although there was some exist-
          In his paper he identified issues like quantization   ing I/O communication, the launch of the Power
          and the need to dither to get adequate PWM res-      Management Bus (PMBus), standardizing com-

          olution. The application presented by Chris Henze    mands to monitor and control a power controller
          is one among many that are representative of the     is considered by power designers a major step
          evolution from pure research to commercially         towards a new level of Smart Power.
          feasible applications based on microprocessors.
                                                                                                                                 Figure 2: Smart Power operation in Smart Factory with machine-to-machine communication.

          In the late 1990s TI contributed to develop the      SMART ENERGY STORAGE FOR A                                        From huge cranes requiring high energy levels        a huge variety of power solutions. Often stan-
          first fully digitally controlled UPS, based on the   SMART POWER                                                       when lifting heavy loads, in electrical vehicles     dalone, powering specific items of equipment,

          digital signal processor C2000. Using a DSP to digi-  If digital power technology made it possible to                  helping to boost performance when accelerat-         power supply performances have benefited from
          tally control the switching and power management     optimize power switching performance and to                       ing and storing energy back when decelerating        new technologies and there is no doubt that digi-
          of a UPS system was the first practical application   control the power supply in every possible way,                  and braking, to micro-supercapacitors built into     tal power associated with the latest generation of
          for digital power. This real-life application was the   the growing demand for intelligent power systems               portable equipment, they are silently contribut-     power semiconductors and magnetics have made
                                                               integrated within demanding industries having                     ing to a new level of Smart Power when transient     it possible to package more power into a small-
                                                               complex loads e.g. repetitive peaks and regenera-                 energy storage comes into the loop.                  er footprint. However, to make a factory truly
                                                               tive energy require ‘smart energy storage’.                                                                            ‘smart’ whereby energy consumption is optimized
                                                                                                                                 Combining the benefits of digital control and        to match load demand, that is not enough and
                                                               First commercially introduced by Nippon Electric                  supercapacitors make it possible to develop very     additional technology is required.

                                                               Corporation in 1978, Supercapacitor technolo-                     advanced power systems (Figure 01), able to dy-
                                                               gymade an impressive progress throughout the                      namically manage peak energy demands, reducing
                                                               following years, today benefiting from nanotech-                  the impact on the grid as well as guaranteeing       FROM SHELF TO TRUCK
                                                               nologies that make it possible to create huge                     a longer life time for strategic components and      If we consider a typical smart factory (figure 02),
                                                               capacity storage in smaller packages.                             industrial equipment. By having the ability to store   a number of systems and sub-systems are used
          Figure 1: PRBX S-CAP BOOST supercapacitors bank with
          digital control and communication interface able to deliver                                                            regenerative energy this is also a very important    to carry and handle parts and parcels during
          peak energy to load and to store backward energy.                                                                      contributor towards reducing energy consumption.     the process. At every step, conveyors and fixed
                                                                                                                                                                                      or mobile robots will handle different types of
                                                                                                                                 There are now the preconditions to move to the       loads, from light to heavy, each requiring differ-
                                                                                                                                 next step, Smart Power for a Smart Industry.         ent amounts of energy.


                                                                                                                                                                                      The concept behind the smart factory is to op-
                                                                                                                                 FROM SMART POWER IC TO                               timize, from a single, contributory process to
                                                                                                                                 SMART INDUSTRY                                       the overall one in order to reduce both time and
                                                                                                                                 Often associated with the migration of Industry      energy consumption. In the case presented in
                                                                                                                                 3.0 to Industry 4.0, factory automation embraces     figure 02, the process is to carry parcels from a


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