Page 30 - PEN eBook NOVEMBER 2022
P. 30

DESIGN                                                                                                                                                                                                                 DESIGN

                                                                                                                                                                                      Last week, Empower Semiconductor announced that
                                                                                                                                                                                     it has expanded its E-CAP family of silicon capacitors
                                                                                                                                                                                     with new technologies that offer further breakthroughs
                                                                                                                                                                                     in density and performance. The latest E-CAP solutions
                                                                                                                                                                                     offer densities of 1.1 µF/mm . In addition to the density,
                                                                                                                                                                                                             2
                                                                                                                                                                                     thickness levels can be achieved below 50 µm in
                                                                                                                                                                                     overall height. Multiple matched capacitance values
                                                                                                                                 Figure 1: ECAP-based solution provides >5× density compared with standard   from 75 pF to 5 µF (at 2 V) can be integrated into a
                                                                                                                                 MLCCs. (Source: Empower Semiconductor)              single die to create custom integrated capacitor arrays.
                                                                                                                                 of sales and marketing at Empower, discussed how the   Packaging options based on bumps, pads, and pillars
                                                                                                                                 advantages of E-CAP have allowed the firm to profit   allow designers to choose the best solution based on
                                                                                                                                 from advancements in IVR systems. “E-CAP combines   specific system constraints (Figures 1 and 2).
                                                                                                                                 a variety of discrete capacitances into one solid-state
                                                                                                                                 component,” he said. “In order to take advantage    E-CAP TECHNOLOGY
                                                                                                                                 of their superior performance, size, configurability,   solid-state device, offering the flexibility and efficiency
                                                                                                                                                                                      E-CAP integrates multiple capacitors into a single
                                                                                                                                 durability, and stability, Empower now provides E-CAP
          Integrating Multiple                                                                                                   silicon capacitor solutions in a number of difficult   of silicon. According to Shultis, the technique combines
                                                                                                                                                                                     an enhanced equivalent series inductance (ESL) and
                                                                                                                                 application areas.
          Discrete Capacitances                                                                                                  highest-performance ceramic capacitors would not    equivalent series resistance (ESR) characteristic that
                                                                                                                                  “We spent a lot of time realizing that even the
                                                                                                                                                                                     significantly lowers parasitics with a capacitor density
                                                                                                                                                                                     that is nearly 5× greater than that of leading MLCCs.
          Into a Solid-State                                                                                                     be able to sustain our 100-MHz or 200-MHz switching   achieve thickness levels of less than 50 µm, which is
                                                                                                                                                                                      Shultis emphasized the ability of E-CAP technology to
                                                                                                                                 frequency for the first generation of IVRs when we were
                                                                                                                                 developing the initial IVR platform four years ago,” he
                                                                                                                                                                                     perfect for supporting next-generation data-intensive
                                                                                                                                 added. “We thus realized that we needed something
          Device                                                                                                                 new, and together with our partner TSMC, we found a   systems that demand high-frequency operation and
                                                                                                                                 technique that utilized this technology and became
                                                                                                                                                                                     maximum efficiency from the smallest form factors,
                                                                                                                                 specialists in designing for it. We are moving it in a
                                                                                                                                 path that, like IVR, involves power management and   as well as in the IoT, wearables, mobile, and processor
                                                                                                                                                                                     sectors, where size, performance, and flexibility are
          Although semiconductor switching devices have received                                                                 was not previously considered.”                     crucial. E-CAP solutions help designers lower the cost
          a lot of attention to make these advances, capacitance                                                                  Empower revealed that its partner is TSMC, with    of the BoM and the risk of circuitry failure.
                                                                                                                                                                                      “With more capacitors integrated into a given area,
          may also be a significant design component in helping                                                                  whom there is collaboration in implementing E-CAP.   you can put a lot more capacitors into a smaller area,
                                                                                                                                 “The intellectual property of the design is ours, but
          engineers satisfy energy storage, filtering, leveling, and                                                             through TSMC, you can use their process, so you can   giving you flexibility for a range of common applications
                                                                                                                                                                                     below 4 V,” said Shultis. “High-voltage work
                                                                                                                                 take the intellectual property and apply it to another
          tuning needs.                                                                                                          process,” said Shultis.                             necessitates specialized processing with tradeoffs.


          By Maurizio Di Paolo Emilio, editor-in-chief of Power Electronics News



           Power system designers are constantly under        made up of layers of metal electrodes and ceramic
          pressure to attain larger power densities and improved   dielectrics that alternate. High temperatures are
          conversion efficiencies, whether it is for data servers   used during the fabrication of the laminated layers of
          for the internet of things or data centers. Although   MLCCs to create a sintered, volumetrically effective
          semiconductor switching devices have received a lot of   capacitive device. A conductive termination barrier is
          attention to make these advances, capacitors may also   then incorporated at the exposed ends to complete the
          be a significant design component in helping engineers   connection.
          satisfy energy storage, filtering, leveling, and tuning
          needs.                                               Empower Semiconductor (Empower) developed
                                                              its own 220-nF capacitor technology (E-CAP) to
           However, capacitor development has not kept pace   complement its series of integrated voltage
          with changes seen in the semiconductor world and    regulators (IVRs) after recognizing the drawbacks
          even leading technologies such as multilayer ceramic   of traditional capacitors. In an interview with Power
          capacitors (MLCCs). MLCCs are monolithic electronics   Electronics News, Steve Shultis, senior vice president          Figure 2: E-CAP vs. MLCC (Source: Empower Semiconductor)

  44      NOVEMBER 2022 | www.powerelectronicsnews.com                                                                                                                                       NOVEMBER 2022 | www.powerelectronicsnews.com   45
   25   26   27   28   29   30   31   32   33   34   35