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SEMICONDUCTORS                                                                                                                                                                                        Semiconductors






























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                                                                                                                                   Figure 1: Comparison between some relevant properties of SiC and Si (Source: IEEE)


                                                                                                                                   (WBG) materials (such as SiC) enables higher switching speeds and higher breakdown voltages,
                                                                                                                                   allowing for smaller, faster, more reliable, and more efficient power devices. In Figure 1, some of
            SiC Technology: Challenges                                                                                             the main electrical characteristics of silicon and SiC are compared.


                                                                                                                                   Regarding the manufacturing process, one of the most difficult challenges so far has been the
            and Future Perspectives                                                                                                transition from 100-mm (4-inch) wafers to 150-mm (6-inch) wafers. While an increase in the size

                                                                                                                                   of the wafer offers the advantage of drastically reducing the unit cost of the components, on the
                                                                                                                                   other hand, it imposes demanding challenges regarding the elimination of defects and increasing
            By Stefano Lovati, technical writer for EEWeb                                                                          the reliability of the delivered semiconductor.



            Silicon carbide (SiC), a semiconductor material composed of silicon and carbon, is used  to                            The challenges posed by the market mainly concern the demand for power solutions suitable to
            manufacture power devices for high-voltage applications, such as electric vehicles (EVs), power                        meet the growing demand for vehicle electrification and battery-charging systems. The automotive
            supplies,  motor  control  circuits,  and  inverters.  SiC  offers  several  advantages  over  conventional            industry  is  certainly  one  of  the  sectors  in  which  the  main  efforts  of  SiC  producers  are  being
            silicon-based power devices, such as IGBTs and MOSFETs, which have long dominated the market                           concentrated. Building next-generation EVs  will require a  technology  that meets  the stringent
            by virtue of their cost-effectiveness and simplicity of the manufacturing process.                                     requirements of high efficiency and reliability, defect elimination, and cost reduction.



            In power electronics applications, solid-state devices are required  that can operate at high                          FABRICATION CHALLENGES
            switching  frequencies  while  offering  low  on-resistance,  low  switching  losses,  and  excellent                  Although the properties of SiC have been known for some time, the production of the first SiC
            thermal management. In the electronics field, designers face several tough challenges, with the                        power devices is relatively recent, starting in the early 2000s through the deployment of 100-mm
            aim  of  maximizing  efficiency,  reducing  size,  increasing  the  reliability  and  durability  of  devices,         wafers. A few years ago, most manufacturers completed the transition to 150-mm wafers, while
            and reducing costs. Compared with traditional silicon-based technology, the use of wide-bandgap                        large-scale production of 200-mm (8-inch) wafers will be operational in the next few years.




  44        OCTOBER 2021 | www.powerelectronicsnews.com                                                                                                                                OCTOBER 2021 | www.powerelectronicsnews.com          45
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