Page 19 - PEN eBook February 2024
P. 19

AUTOMOTIVE                                                                                            AUTOMOTIVE

            the public, it must provide a card payment,          when new functionalities come along can
            and that will carry its own set of security          become a challenge, as we need to operate
            requirements.                                        without having to remove the charging station,
                                                                 which would be very expensive.
           ▶  Cloud onboarding. If we’re installing a charger,
            it will likely be connected to a network and       ▶  Artificial intelligence and machine learning.
            maybe to a back end so that the customer or          This involves the ability for charging stations to
            the operator can gain access to the EV charger       decide on the edge and not having to send all
            and interact with its behavior. That access          of the information to a back end, which takes
            needs to be granted in a very secure way             time and could be expensive. Making decisions
            through cloud onboarding.                            at the edge is becoming more and more
                                                                 common.
           ▶  Scalability. Scaling performance and capability
                                                                            ▶   Availability and reliability. We


           Optimize the electrification properties                              need to make sure that the
                                                                               devices and the technology
                  of your EV power electronics                                 that we are designing today are
                 & electric propulsion systems                                 going to be available to us for
                                                                               several years.


 Addressing the                                                             THE ISO 5118 STANDARD

                                                                              The evolution of the standards
 Challenges of EV                                                           applicable to EV charging is summarized
                                                                            in Figure 1. In the beginning, there
                                                                            was just simple AC charging, with
 Charging Station Design                                                    monodirectional communication. This
                                                                            system was later enhanced with the
                                                                            Japanese CHAdeMO standard, which
                                                                            introduced DC charging for the first
 By Stefano Lovati, contributing writer for Power Electronics News  Achieve near-perfect magnetic circuits  • GFCI’s used   time. It also gave us the ability to take
           with our tape wound toroidal & cut   in Electric                 energy from the car battery and put it
                                                                            back into the home (V2G capability with
 The swift and widespread acceptance of electric   ▶  Accuracy. When we measure the energy   cores, specifi cally designed to:  Vehicles,  bidirectional power transfer).
 vehicles in recent times has resulted in a significant   that flows from the grid into the vehicle, we   • Outperform transformer laminations,  • Inductors,
 and fundamental change in the automotive industry,   need high accuracy. This also involves other   • Minimize electrical losses,   converters &   The DIN SPEC 70121 standard, released
 signaling a more environmentally friendly and enduring   relevant aspects, such as legislation, load   • Reduce component size & weight,  inverters  in 2014, covered only the DC charging
 future for transportation. Nevertheless, the increased   balancing from the grid and latency. Some of   • Increase power density,   We utilize the   aspects. That was quickly followed
 popularity of EVs has revealed a range of difficulties   the new microgrid markets are enabling energy   most advanced   up by the first version of ISO 15118,
 in the design and implementation of EV charging   exchange (V2G/H), and therefore, we must   • Maximize performance   grades of   which covers both AC and DC charging
            characteristics
 stations. Tackling these difficulties is crucial to   also think about traceability. Finally, we want   soft magnetic   and introduced security. Moreover,
                                          materials, provide
 guaranteeing the smooth incorporation of EVs into our   to give customers who recharge their vehicles   Our cores deliver the essential   materials, provide   ISO 15118 supports Plug & Charge, a

 everyday routines.  maximum flexibility with the energy supplier.  magnetic properties and effi ciencies   short turnaround   mechanism that relies on certificates
           required for:                  times, and off er                  and authentication to begin the charging
 This article will focus on the primary design   ▶  Security. In EV charging, the need for security   • Transformers that power EV   both standard   process without the need for credit
 problems and solutions related to EV charging station   is ever increasing. This demand has led to the   Charging Stations,  and custom cores.   cards or other forms of payment.
 design, as discussed in the session “NXP Enablement   formulation of specific standards, such as   • Transformers that control &   Contact us today to discuss which   ISO 15118-2 is the most commonly used
 for Electric Vehicle Charging,” by Mark Swinburn, EV   ISO/IEC 15118. Security becomes paramount   monitor AC induction & DC motor   magnetic materials and core designs   standard today.
 charging vertical manager at NXP Semiconductors,   as we scale the installations of EV chargers. If   performance,  will give you EV components with
 at the recent Fortronic 2023 event. These challenges   a single EV charger is exposed and hacked, it   • Power supplies that charge EV   maximum electrifi cation properties.  ISO 15118-20 is the standard’s latest
 include ensuring adherence to the relevant standards,   cannot be considered a problem. However, if   battery packs,  generation. Built upon what we had
 such as ISO/IEC 15118.  we have hundreds of thousands of charges and   75+ YEARS  before in ISO 15118-2, it adds more
 someone can gain access to them, there might   OF CUSTOMER                 layers of stronger security, provision
                                             SERVICE
 KEY DESIGN CHALLENGES  be potential issues with the grid. That would       for wireless charging and bidirectional
 As Swinburn pointed out in his talk, there are six   become critical to a nation’s infrastructure.   Phone:  (856) 964-7842      Fax:  (856) 365-8723  charging capability. Finally, we have the
 challenges with EV supply equipment (EVSE) design:  Moreover, if the EV charger is accessible to   www.magneticmetals.com  © 2024 Magnetic Metals Corp.  automated connection device. It looks

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