Page 28 - EE Times Europe Magazine | February 2020
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              ADVANCED PACKAGING AND ASSEMBLY
            EU Project Targets Packaging                                            methods, processes, and tools with one
                                                                                    objective in mind: high-volume and low-cost
            for Low-Cost Manufacturing                                              manufacturability.
                                                                                      Within the key technological building
                                                                                    blocks, the consortium will work on han-
            By Anne-Françoise Pelé                                                  dling and packaging solutions for ultra-thin
                                                                                    wafers and dies, high-precision photonic
                                                                                    packaging, bonding technologies for sensitive
                      hat if the growing demand for   wafer is in one piece. We are further devel-  optics components, medical and biocom-
                      more complex systems and   oping this and trying to integrate photonics   patible photonic packaging, and molding
                      more advanced packaging,   and optics interfaces into this process.”  and 3D integration for optical component
            Wincluding optics and photon-         Coordinated by ICOS Vision Systems, the   manufacturing. Also on the agenda is the
            ics, could maintain — or rejuvenate — the   APPLAUSE project has 31 partners from 11   development of test concepts and test
            manufacturing and packaging value chain in   countries, including 12 large enterprises, 11   equipment platforms and failure analysis to
            Europe? With the Advanced Packaging for   small to mid-size enterprises (SMEs), and   accommodate the reduced device size and
            Photonics, Optics and Electronics for Low   eight research and technology organizations   tightened alignment specifications. Members
            Cost Manufacturing in Europe (APPLAUSE)   (RTOs). The €34 million (approximately   will also work on proof of high-volume, low-
            project, the European Union has made its   US$37.4 million) total budget is co-funded by   cost manufacturing capabilities for optics and
            ambitions clear.                    the European Union’s Horizon 2020 research   will define metrology methods and tools for
              The internet of things generates demand   and innovation program as well as national   advanced packaging.
            for faster connectivity and expanded sensor   funding agencies and industries in Belgium,   The technologies will be piloted in six
            capability. To meet the required perfor-  Germany, the Netherlands, Finland, Austria,   industrial use cases, which will move
            mance, multiple chips are integrated into   France, Hungary, Latvia, Norway, Switzer-  the technology building blocks toward
            one package, together with optics (sensors)   land, and Israel, as a part of the Electronics   manufacturability. The first use case, led
            and photonics (interconnects). The increas-  Components and Systems for European   by Austria-based ams AG, is a substantially
            ing heterogeneity of components results   Leadership joint undertaking.  smaller 3D integrated ambient-light sensor
            in higher complexity, and eventually, the   The three-year project demonstrates   for mobile and wearable applications. The
            package itself becomes an integral part of   Europe’s ambition to be at the forefront of   second, led by Integrated Detector Electronics
            the system: Its mechanical, electromagnetic,   sensor research and technology develop-  AS, is a high-performance, low-cost, uncooled
            and thermal behaviors have an impact on   ment. Its results aim to enable smaller and   thermal IR sensor for automotive and surveil-
            the overall system’s performance, reliability,   more cost-efficient sensors and photonic   lance applications.
            and cost.                           interconnects, Stoerring told EE Times   For the third use case, Israel-based DustPho-
              “Heterogeneous integration is a key topic,”   Europe. “Europe is doing well in sensors. A   tonics Ltd. will be in charge of developing
            said Moritz Stoerring, APPLAUSE project   lot of MEMS, such as accelerometers, gyro-  high-speed datacom transceivers with reduced
            coordinator and R&D external relations   scopes, [and] light/camera, pressure, and    manufacturing costs. Datacom transceivers
            manager for ICOS Vision Systems N.V., a   RF MEMS, are designed and manufactured   are used to receive and transmit signals, noted
            division of KLA Corp. “Before, you would   in Europe.”                  Stoerring. “Optical fibers need to be aligned to
            usually have your wafer with all the chips —                            a laser die out, and this alignment is usu-
            not only for sensors but for anything — then   EASIER, FASTER, CHEAPER  ally done actively. Here, this should be done
            you would cut the wafer into pieces, pick   The APPLAUSE project focuses on advanced   passively, which would make the production
            up each die one by one, and put them into   packaging and assembly technologies for   process much easier and faster.”
            packages. With wafer-level packaging, you   combined electronics, optics, and photon-  On the medical front, Precordior OY and
            do most of the packaging process when the   ics. The consortium members will develop   Cardiaccs AS are respectively leading use
                                                                                    cases for the development of a flexible patch
                                                                                    for cardiac monitoring and miniaturized
                                                                                    invasive cardiac sensors. The sixth use case,
                                                                                    led by Finnish company Vaisala Oyj, targets
                                                                                    optical humidity measurement modules with
                                                                                    cost-effective packaging of components.

                                                                                    TECHNOLOGY READINESS
                                                                                    Developed at NASA, technology readiness
                                                                                    levels (TRLs) are a method for estimating the
                                                                                    maturity of technologies during the acquisi-
                                                                                    tion phase of a program. TRLs are based on
                                                                                    a scale from 1 to 9, 9 being the most mature
                                                                                    technology. The APPLAUSE project, depend-
                                                                                    ing on the use case, is between 5 and 7, said
                                                                                    Stoerring. “The developments, ongoing
                                                                                    here, are not basic research but are oriented
                                                                                    toward products,” he said. “There are several
                                                                                    risks in this work  therefore, it is difficult to
            Research sites for the EU’s Advanced Packaging for Photonics, Optics and Electronics for   say how far from commercialization the use
            Low Cost Manufacturing in Europe project. (Image: APPLAUSE)             cases will be.”

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