Page 20 - PEN eBook October 2025
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SEMICONDUCTORS                                                                                                                                                                                                  SEMICONDUCTORS

          GaN COALESCE TECHNOLOGY                              This results in a radial expansion of the nanowires,
           Hexagem’s patented GaN-on-Si technology            thickening them until they eventually merge into a
          significantly reduces crystal defects, cutting      continuous film (Figure 1).
          dislocation densities from the industry standard of
          100 million/cm2 to a target of just 10 million/cm2.   A 10-µm thickness is essential for vertical device
          Their process is fully compatible with standard     architectures, which improves power-handling
          semiconductor manufacturing and addresses           capability, efficiency, and device density. This positions
          longstanding challenges in GaN growth on            Hexagem as a potential disruptor to SiC in established
          silicon—namely, defect formation, wafer cracking, and   high-voltage applications, paving the way for
          thermal mismatch.                                   next-generation power electronics.

           The technique involves selective epitaxial growth of
          dislocation-free GaN nanowires on a patterned silicon
          nitride buffer layer:


           ▶  Selective epitaxial growth: This
            means growing GaN in specific
            areas, using a substrate that
            encourages the desired crystal                                                                                       REVOLUTIONARY InGaN                                 FUNDING AND INVESTMENT
            orientation.                                                                                                         μLED TECHNOLOGY                                      Hexagem has secured funding from various sources,
                                                                                                                                  Beyond power electronics, Hexagem is pioneering    including:
           ▶  Dislocation-free GaN nanowires:                                                                                    a breakthrough relaxed InGaN technology on silicon
            Growing GaN as nanowires without                                                                                     wafers for the µLED market. This innovation targets   ▶  Grants: Notably, the European Innovation Council
            these defects improves its                                                                                           advanced red, green, and blue µLEDs for                and the European Union have provided significant
            structural and electronic quality.                                                                                   next-generation display applications.                  grant funding.


           ▶  Patterned silicon nitride buffer                                                                                    The advantages of Hexagem’s InGaN µLED technology   ▶  Early-stage venture capital: Almi Invest has been
            layer: This layer sits between silicon                                                                               include:                                               an early investor.
            and GaN, helping control where
            and how GaN grows. The pattern                                                                                        ▶  No lattice mismatch: The company’s approach      ▶  Family office: GAP Technology Holding, focused
            basically guides the placement of                                                                                      enables the formation of defect-free,                on early-stage deep-tech companies with solid
            nanowires.                                                                                                             strain-relaxed InGaN platelets on silicon or         IP portfolios, is also listed among its investors.
                                                                                                                                   sapphire wafers. This critical advancement           The company has been generating revenue and
           Once these tiny, vertical nanowires                                                                                     allows for the precise tuning of indium              has received multiple funding rounds since its
          are formed, material is added to their                                                                                   composition, enabling efficient light emission       inception.
          sides (sidewall growth) so that they                                                                                     across the blue-to-red spectrum, a major
          thicken, allowing them to coalesce                                                                                       hurdle in µLED production where full-color        CHALLENGES AHEAD
          into a thick, continuous GaN film with                                                                                   emission from a single material system is          Like many startups, Hexagem faces several critical
          improved structural integrity. This                                                                                      notoriously difficult.                            challenges, even with its bold vision and pioneering
          enables the creation of crack-free                                                                                                                                         technologies:
          layers over 10 µm thick, far beyond the                                                                                 ▶  No etching defects: The technology directly
          2–4 µm typical in the industry.                                                                                          produces sub-micron platelets, bypassing the       ▶  Converting cutting-edge, lab-scale innovations
                                                                                                                                   severe etch damage typically associated with         into high-volume, commercially viable
           GaN material is added in vapor form                                                                                     conventional LED pixel fabrication.                  manufacturing requires careful process
          via metal-organic chemical-vapor                                                                                                                                              optimization, cost control, and quality assurance.
          deposition. During sidewall growth:                                                                                     ▶  Low wafer bow: Platelet growth on silicon
                                                                                                                                   requires only a thin, low-quality GaN buffer       ▶  With growing investment and established players
           ▶  Gallium adsorption atoms diffuse                                                                                     layer. This reduces manufacturing costs and          in both the GaN and µLED markets, Hexagem
            along the surface of the nanowire                                                                                      results in exceptionally low wafer                   must continuously innovate, differentiate, and
            sidewalls.                                                                                                             bow—essential for achieving high production          build strategic partnerships to stay ahead.
                                                                                                                                   yields.
           ▶  Nitrogen species (often active                                                                                                                                          ▶  Last but not least, although initial capital has
            nitrogen from plasma or ammonia)                                                                                      This novel approach offers a potentially simpler,     been raised, ongoing investment will be vital to
            react with the gallium to form GaN                                                                                   more cost-effective, and higher-yield manufacturing    support R&D, scale manufacturing, and gain
            on the side surfaces.                                                                                                pathway for full-color µLEDs, paving the way for their   traction in highly competitive global markets.
                                                                                                                                 widespread adoption in consumer electronics.

  20      OCTOBER 2025 | www.powerelectronicsnews.com                                                                                                                                         OCTOBER 2025 | www.powerelectronicsnews.com   21
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