Page 33 - EE Times Europe Magazine – November 2023
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EE|Times EUROPE   33

                                               Tapping AI for Leaner, Greener Semiconductor Fab Operations


                                                                                consumption. Reducing the batch count can
                                                                                lead to increased overall manufacturing effi-
                                                                                ciency. Fewer batch changeovers and setups
                                                                                mean less downtime, faster processing and
                                                                                potentially higher throughput. This implies
                                                                                reduced energy consumption, less equipment
                                                                                usage and shorter production cycles, lowering
                                                                                carbon emissions in the process.
                                                                                  As Potter pointed out, “In semiconductor
                                                                                manufacturing, the relationship between
                                                                                production volume and environmental impact
                                                                                is not strictly linear. Adding one more wafer
                                                                                does not proportionally increase the carbon
                                                                                and resource footprint. A significant portion
                                                                                of this impact remains relatively fixed, regard-
                                                                                less of production volume. The key insight
                                                                                is that software solutions like ours enable
                                                                                increased production without new equipment
                                                                                investment, reducing the substantial carbon
                                                                                footprint associated with equipment acquisi-
                                                                                tion in the semiconductor industry.”
                                                                                  Although Flexciton’s primary goal is to
                                                                                optimize the manufacturing process for
                                                                                efficiency, the company has begun to inte-
                                                                                grate energy reduction into the production
                                                                                programming equation.
                                                                                  Potter highlighted a research collaboration
        Flexciton applies decomposition techniques for optimized wafer fab scheduling.    between Flexciton and Infineon Technologies
        (Source: Flexciton)                                                     to study operational decisions that could be
                                                                                made at the fab level to reduce CO 2  emissions
        software runs its calculations every    ing Flexciton’s solutions reduced queue time   without requiring a substantial investment or
        10 minutes for the global scheduler and every   by 11%, speeding task processing; reduced   compromising productivity. The companies
        three minutes for the toolset scheduler.  the number of batches by 22%, leading to   are also investigating greener alternatives to
          Several collaborative studies reportedly   more efficient production processes; and cut   the chemicals currently used in chip manu-
        showed promising improvements in fab   timelink violations by 29%, indicating better   facturing. ■
        performance when Flexciton’s software was   adherence to scheduled timelines.
        used. A collaborative study with Renesas   Flexciton said its hybrid scheduling   Saumitra Jagdale is a contributing writer for
        Electronics reportedly found that implement-  model reduces carbon emissions and energy   EE Times Europe.


































        Components of the Flexciton hybrid production scheduling model

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